1. unit overview1.1. basic informationDevice name: three-position the car seat headrest back static strength testModel: ZYQD-3Use: mainly for testing head restraints static tests. This machine is suitable for the following scenarios: headPillow evaluation of static strength test, new design, changing technology, changing material, source identification, product quality inspectionCondition.Reference standard: test desk reference and can meet the GB11550-2009 of the car seat head rest the strength requirements and test methodsAct, GB15083-2006 the car seats and head restraints, seat fixing device-requirements and test methods for strength, ECE R17On the seat, of the seat anchorage points and headrest uniform provisions concerning the approval of vehicles, ECE R25 on seat recognitionCard in the consolidated regulations of head restraints static test methods.1.2. technical specifications1.2.1. the external dimension1) overall dimensions (horizontal x vertical x height): 3000x2000x1880 (mm);2) electric cabinet: 800x600x1400 (mm);3) control cabinet: 800x600x1700 (mm).1.2.2. main frame1) spacing between three-position adjustable;2) adjustable three-position front/rear;3) independent three-position height adjustable;4) adjust motor ways.1.2.3. the head load cylinder1) maximum force: 2000N;2) £ 600mm;3) speed adjustment range: 1mm/min to 400mm/min;4) height can be adjusted separately.1.2.4. the back loaded cylinders1) maximum force: 2000N;2) £ 400mm;3) speed adjustment range: from 1mm/min to 400mm/min.1.2.5. load measurementShanghai Zhi Shu Automation Ltd- 3 -1) range: from 20 to 1800 (n);2) measuring accuracy: ± 1%.1.2.6. the displacement measurement1) use: according to the cylinder stroke is loaded;2) measuring accuracy: 0.05%F · S。1.3. performance characteristics1.3.1. the mechanical system1) test platform with vertical and horizontal t-Groove, base can be fixed in different types of samples;2) has a head loaded cylinder height positioning device, simplify test operations;3) has stations starting angle positioning device, a key position-position of initial angle;4) has zero position shift trunk line positioning device, a key position shift trunk line zero bits;5) with h-point alignment device simplifies operation.1.3.2. control systems1) collected and controlled use Advantech IPC-based United States NI PCI Boards completed acquisition and controlFast speed, high stability;2) relies on hardware millisecond timing for the Board independent PID closed-loop control, high precision, synchronicity is good;3) scheduling system using PLC, software can be used to control equipment power supply and all medical practitioners in moving bodiesNo problem;4) through PLC complete a watchdog function in accident cases, protective equipment and operator safety;5) all main components and boards are sourced from mainstream brands on the market, simple maintenance operation, and maintenanceWith cheap.2. the structure of the equipmentEquipment mainly by the test platform, a host at the end of the frame back die head mold, backrest, head load cylinder loaded cylinders,Horizontal moving device, vertical mobile device and computer control and data acquisition systems and other components.Shanghai Zhi Shu Automation Ltd- 4 -Figure 2-1 sketch of host2.1. mechanical systemsMechanical system consists of vertical t-slot loading platform, head of cast iron cylinder, cylinder back loaded, high h-point alignment device andPrecision load sensors, and so on is composed.2.1.1. cast iron platformFigure 2-2 sketch map of cast iron platformThe platform comply with flatness tolerance for the JB/T7974-1999 2. Platform at the end of the vertical t-Grooved cast iron platform. HT250 the platform adopts high-strength cast iron foundry, after demagnetization and the stability of the platform, whichPlatform high precision, good resistance to abrasion.2.1.2. the head load cylinderShanghai Zhi Shu Automation Ltd- 5 -Figure 2-3 sketch of cylinder head loadedLoaded cylinder adopts electrical servo cylinder, low noise, energy saving, clean, high stiffness, impact resistance, longLife, simple operation and maintenance and so on. Inductive limit switches can also be installed, with the servo systems, improvingSecurity of the system.Figure 2-4 sketch map of electric servo cylinderElectric servo cylinder with Panasonic servo motor and servo drives, can be easily adjusted parameters, monitoring and analysisFailure. The powerful intelligent Auto-adjust features can replace the usual professional complex debugging process, easily completed highHigh response speed, maximum speed up to 1kHz. Control of the servo drive receives up to 2MppsPulse commands and built-in instantaneous speed observer, you can quickly detect motor speed, high resolution. ActualIn the front of the servo motor reducers are installed through reducer connected to the electric cylinder.Shanghai Zhi Shu Automation Ltd- 6 -Figure 2-5 diagram Panasonic servo motor2.1.3. the back loaded cylindersBack loaded cylinder in Figure 2-6 sketch mapFigure 2-7 back sizeA=131.5mm B=545.4mm C=487mm D=318.9mm center 235mmE=388.2mm F=58.4mmShanghai Zhi Shu Automation Ltd- 7 -2.1.4. the h-point alignment deviceH-point alignment equipment seat r-point and point h test bench alignment. H-point alignment device consists of hand wheel,Lights, moving beams, chassis and other components.Figure 2-8 sketch of h-point alignment device2.1.5. the load cellUsing wheel sensors, special design for dual-use sensors in tension and compression, to meet different test requirements for accuracy,High precision, low distortion, stable and reliable performance, good lateral resistance, wide range, and easy to install.Figure 2-9 sketch of load cell2.1. electrical control and acquisition systemElectrical control and collection system as a whole can be divided into: electric drive system and control system is in two parts.2.1.1. the electric drive systemElectric drive systems rely on standard cabinets is the whole core of the logical control device and electric power rationing. ByHas a signal wire connections are complete this section, their use in key parts of photoelectric isolated solid-state relay and high qualityQuality shielded cables reduce the servo motor system for the effective functioning of control signals and signal interference.Placement of IPC standard rack, display, electric drive systems, data acquisition systems, control systems,Neat layout, dust-proof properties, and to provide a smooth and safe operation of the system environment.Shanghai Zhi Shu Automation Ltd- 8 -Figure 2-10 Cabinet diagram2.1.2. the acquisition and control systemThis system uses the United States NI multifunction cards as a core element, with the sensor signal amplifier, optical encoderFunctions such as capture cards, analog output card templates and standardized design, flexible configuration, compatibilityStrong, easy to service and so on. All boards are highly efficient and stable PCI bus mode, simply insert the calculatedPCI slot and install the driver to use, convenient, stable and easy to maintain.United States national instruments NI PCI-6221 cards can be load simulated high-speed signal acquisition, compatibility,Excellent stability, its main features are:2-11 NI PCI-6221 16-bit, 250 kS/s,16 analog input 2-channel 16-bit analog outputs (833 kS/s) 10 digital I/O lines, 32-bit counters, digital triggeringAcquisition of optical encoder with Advantech PCI-1784U (4 channels) and NI PCI-6221 (2 channels)When. Advantech PCI-1784U the main features are: single-ended or differential input bandwidth time picker on the card of 8-bit timers to level 4 of the selected sampling rate digital filter each encoder loop, X1, X2, X4 countShanghai Zhi Shu Automation Ltd- 9 - Pulse/direction, and adding/subtracting counters optically isolated voltage 2,500 VDC 4 32-bit adding/subtracting counters2-12 Advantech PCI-1784UAnalog output (control signal) use Advantech PCI-1723 analog output card, its main features are:Figure 2-13 Advantech PCI-1723 16-bit, 8-channel non-isolated analog output automatic calibration function each analog output channels with a 16-bit DAC synchronous output function maintain output after system reboot 2 end (16) user-defined digital input/output card IDIn order to use the PCI interface card, we use Advantech industrial computer IPC-610L (300W power supply)Its carrier. Its characteristics are: Industrial Motherboard Board AIMB-763VG (5 PCI slots 2 PCIE slots 2 strings together a network port) CPUE5300/2G/500G/DVD/KB/MS/ front end is equipped with 2 USB, on the chassis front panel system status LED indicator to show power, hard driveAnd the operation of the system voltage filtered cooling fan blowing in, can be maintained throughout the entire chassis was air circulationShanghai Zhi Shu Automation Ltd-10- one door two years warrantyFigure 2-14 sketch of Advantech IPCBecause of these characteristics, making IPC-610 with strong anti-interference, dust-proof, shock-proof, spoiler,For the PCI card provides a solid platform for stable operation.2.2. software systemSoftware running on the Advantech IPC through the drive function interacts with the PCI card. Its main featuresHave: runs on Windows operating systems, friendly, easy to hide most of the hardware configuration parameters, and there is only you need to use a small amount of hardware configuration parameters, simplifyingUser action software starts sampling instant real-time display sensor values test can also display the sensor samples the maximum andMinimum value sensor values can be set manually (the default for the corresponding sensor), protective response time 5ms tests data processing method can be used with test parameters test modules form a whole, a variety of groupsSet up flexible, calling convenience, can realize all the parameter file and read test data is stored in binary form in the document, read and write speed is much higher than the database form, and greatlyHigh continuously record data capacity, reducing long-running software storage failure rate all experimental data support the export to EXCEL tables flexible set multiple criteria to retrieve records You can display all sensor channel curves (color) tests can be carried out under a variety of conditions on feature search the cursor at any point on the curve to find (you can export EXCEL data matching) You can generate customized test report the test report template (EXCEL format) sensor calibration operation is simple, easy to learn and useShanghai Zhi Shu Automation Ltd-11-Figure 2-15 sketch map of the main interface of the softwareFigure 2-16 sketch of software debugging interfacesShanghai Zhi Shu Automation Ltd-12-3. equipment configurationDetailed in table 3-1 table4. installation and commissioning4.1. site conditions1) power requirements: three-phase power AC3800 ± 10%V,10kW;2) should have the ground wire of less than 3 ω;Serial number vendor number of category projects notesHebei Cangzhou 1 1 1 mechanical cast iron platformHT250 material, containing tGroove, 3000x2000x200(mm)2 2 machines hosting framework Zhi Shu 3Shanghai 3 3 3 mechanical cylinder head loaded 2kN4 Shanghai 3 sets of 4 mechanical back-loaded cylinder 2kN5 5 mechanical servo motor and reducer Japan Panasonic 6 head model and back blending mode6 6 mechanical mould Zhi Shu 3Zhi Shu 3 sets of 7 7 mechanical back die SAE J826Zhi Shu 3 h 8 8 machinery alignment device9 9 mechanical motor and reducer yan 6 next size around10 mechanical Cabinet Zhi Shu 211 mechanical seat fixture Zhi Shu 312MachineryPlate Zhi Shu15Set13 measurement of high accuracy load cell 6Nanjing 6 14 measuring and signal conditioning instrument15 Advantech industrial computer control 1With monitor16 Control NI Analog acquisition cards 1 set PCI622116 control encoder count card Advantech 1 set PCI1784U17 control analog output card Advantech 1 PCI172318 control HP company 1 A4 inkjet19 control system Chi Shu 1PLC, switching power supply, relayDevices, circuit breakers, wiring TerminalWaitZhi Shu 20 controlled trials software 1 setShanghai Zhi Shu Automation Ltd-13-3) covers: 4000x3000x1800 (mm).4.2. installation and commissioning1) users shall provide adequate testing for device debugging and acceptance;2) us prior to shipment of equipment installation and commissioning qualified.5. operation training1) for a 2-day training to customer personnel, training locations in the country. Training includes mechanicalOperations, software, safety and machine maintenance;2) users should be sent regular staff training we can ensure users participate in training personnel to complete1) described the training content;6. random information1) spare parts list spare parts list;2) operating instructions (including maintenance).7. equipment acceptance1) equipment transported by us before the user, required by the client to our equipment prior to shipment of equipment buyoff,Acceptance samples shall be not less than 2 (time), # of customer acceptance confirmation after we ship.8. after-sales service1) shelf-life for the end one year from the date of acceptance;2) within the warranty period in addition to the human factors (user improper use and operation, no licensing authority to operate and so on) or notResistance caused by equipment failure, damage, failures and damages the rest of the cost of materials are covered by usAccountability;3) after we receive user fault notification equipment and solutions in 8 hours (telephone or electronicEmail communication), if not I will send professional maintenance engineers to the site services;9. pricing and delivery1) price: 490,000 yuan/Taiwan;2) delivery time: within 120 days of the entry into force of the contract.Shanghai Zhi Shu Automation Ltd-14-10. the reference pictureCompany name: Shanghai Zhi Shu Automation LtdAddress: Shanghai Pudong chuansha economic Park, Chuan-Liu Highway No. 918Tel: + (21) 50610004Fax: + (21) 50610040Contact person: Ding SulanContact phone: 13817760416Contact email: susandsl@163.comEmail: sells@zs126.comWebsite: www.shzhishu.com/www.zs126.com
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